The Challenge of a New QTH

A decade ago, my wife and I spent four years in Floyd County in one of her church postings. We loved the area, and imagined we'd retire there.

In November we took the first step. Bought a house in Floyd County near Rome, GA. House is on the top of a small mountain - Ward Mountain, rising 300 feet above the valley floor below. From the front porch, there is a gorgeous view to the West. On a clear day we can see 35 miles to Lavender Mountain, which is practically in Alabama,

The house is a little smaller than we'd like at 2100 square feet, but there's over 11 acres of land. A small office outbuilding with one room and a tiny bathroom has become the ham shack.

We've owned the house in Gwinnett county for 30 years. Now we are transferring things to the new house. There's a lot to do. We'll sell the Gwinnett house in the next months. In the meantime, I'm focused on building up the Floyd QTH when I have the energy.

Antennas are the first order of business. I first put up an 80/40/20m Trap Dipole. It's up about 12m in the trees. I erected a 160m Inverted-L with two elevated radials. It's a bit noisy, so receiving antennas are likely needed to make the most of that. I plan for three beverage antennas. A 6m dipole barely 4m up in the trees offers me an option on that band.

I've also put together the HF4B. I've mounted it on a 19 foot pole lashed to a deck post. It needs adjustment to work well. It's OK on 10m, but 15 and 20m aren't quite right.

I'm planning to put up a tower. I'll need to take down the tower in Gwinnett first. My plan is 70 feet of Rohn 25, with the A3S/A743 on top. 35 feet below that will be an A3S, pointed at Europe. This would give me a stack toward Europe, plus coverage in other directions with the top antenna. Horizon is unobstructed in every direction except to the NorthEast, where the two additional summits of the Ward Mountain chain are. Those peaks are just 100 feet and 140 feet higher, but they are 1 km and 2 km away, respectively.

I'm already seeing good results with the 80/40/20m trap dipole. There are benefits to being on the top of a mountain. Even a simple tower should be awesome.

For 6m, I'm on the lookout for a 5-6 element beam. The Cushcraft A50-3S i've been using in Gwinnett just doesn't have enough gain to work the intercontinental paths. 

On the office building, I've already moved in an operating desk with desktop shelves, and another luncheon table that serves as a workbench. The main part of the floor is a little more than nine feet square, And almost six feet of the rest of the building is split between the tiny bathroom and the rest of the floor. The desk and workbench are a bit of a squeeze.

A wire shelving rack takes up some of the space opposite the tiny bathroom, and gives me room to store things. I don't know how I'm going to get a whole basement of ham gear into this little building.

Such is the challenge of a new QTH.

Remote Operation - Level 1 (RemoteRig RRC-1258MkII)

RemoteRig RRC-1258MkII at Radio

Last spring, I wrote about using RealVNC to remote control a computer in my shack allowing me to make FT8 contacts on 6m. I have made many contacts using that remote system, including several new countries and grids.

I want to be able to operate the Gwinnett county station remotely -- on any mode or band, as if I were sitting there. Doing this required several connections over the internet, and, being behind on other software projects, it seemed a daunting one. 

A company called Microbit (www.remoterig.com) has a solution. The RRC-1258MkII is a pair of devices that establish multiple audio, serial and control links over the internet. One unit sits with the Radio, the other is called the Control. They are similar boxes, with subtle differences: the Control box as a CW speed knob, but the Radio box does not. These units work with a number of radios, including the Elecraft K3. 

One operating mode is K3 Twin. In this mode, the Control K3 acts as a front-end to the remote Radio K3. All the knobs and buttons operate the remote radio. Indeed, Elecraft made special, stripped down, non-RF versions of the K3 for this purpose (K3/0, later the K3/0-mini).

This seemed perfect, as I owned two K3 radios. Obtaining the RRC-1258MkII was more difficult. Microbit is based in Sweden. Due to the pandemic and subsequent supply chain issues, they no longer sold them in the USA. I had to find them used. 

I managed to find Kirby, VE6IV, who had a set surplus to his needs, and we agreed on a price. Then ensued a much longer negotiation on how to get the funds to Kirby in Canada. Eventually, we figured it out, and a week later, the devices were delivered.

Configuration

Configuration was not plug-and-play, by any means. These boxes are designed to connect to 10/100BaseT networks. I found an old router and set up a local network to do the initial configuration. First step was to update the firmware. This did not work over the network, and I had to use the USB connection. After a few tries, I successfully updated both units to the latest firmware. 

The local web server in each box allows configuration of the other parameters. There are dozens of settings, and the manual leaves a bit to be desired explaining all the details. 

First order of business was the IP configuration. I opted to define a static IP addresses on my local network. 192.168.1.64 for the Radio, 192.168.1.65 for the Control. You can use DHCP for the Control, but it is easier to change configuration settings when you know the address. 

The Radio device needs to be accessible from the public internet. Since I don't have a static public IP address, I opted to use dynamic DNS. RemoteRig supplies such a service, at ddns.remoterig.com. They automatically set up a host address based on your serial number. 

I set the web site username and password, as well as the SIP password. Audio was set for 16 bits and 8 kHz dual channel. The COM ports were set with COM1 inactive, COM2 in logical parallel with COM0, and COM3 inactive. 

Setup

Next step was to integrate the Radio unit into the Gwinnett station. I still needed to use the station locally. I found that I could connect the local computer through the COM1 port on the Radio unit and still be able to run WSJT-X locally. One caveat - the RemoteRig devices don't pass through the DTR and RTS signals, so you can't do CW keying from the serial port. You also can't update K3 firmware. Both of these require direct connection of the computer to the rig.

The manual shows the Radio unit connected with seven different cables, but only six of them are described in the manual. The seventh cable connects from the I/O port on the back of RemoteRig to the ACC jack on the K3. The Radio unit turns the K3 off when you disconnect remotely. Without this seventh cable, you cannot turn the K3 on when you connect. That took some experimentation to figure out.

Initial Connection

Puzzling out the rest of the operation was easier on the local network. I programmed my Control unit to connect directly to the Radio unit's local IP address. Initially, I couldn't get anything to work. I would have brief periods where the Control unit would connect. I could hear the audio of the radio, and then it would disconnect. Nothing was happening with the Control K3.

Part of the problem is my Control K3 had been upgraded to a KIO3B, so it did not have an RS-232 jack. Generally, I used the USB port. The KIO3B has an RJ-45 jack labelled RS-232/P3, and I had a cable designed to plug into the P3. I used that cable, but it didn't work. I decided I needed a special cable from Elecraft, part #E980297, an RJ-45 to DE-9S. 

The new cable didn't work either, and that lead to more sleuthing. I tried using the K3 Utility on this cable, and it didn't work either. I then discovered that the CONFIG:RS-232 menu had to be set to 38400 b for the serial connection to work. That was part of the problem.

A bit more checking and I determined that the RemoteRig COM2 jack required a null modem cable between it and the K3. I had that, and it required a male/male DB-9 adapter. Both these items were in the batch of cables that Kirby shipped me. 

With CONFIG:RS-232 and the correct cabling, the Control unit placed the Control K3 into TERM mode. I successfully connected locally. 

Remote Connection

Connecting through the dynamic DNS address was the next step. I figured I had to change the SIP Contact parameter on the Control unit. That was correct, but it would not connect. Then I thought perhaps it didn't work because I was trying to connect on the same IP address on the public network. So, I packed up the K3 and the Control unit and took them back to Warren county. But, it didn't work there, either.

This was frustrating. Then it occurred to me that perhaps I had to re-program the firewall of my Gwinnett county router to let certain traffic pass. I lamented that those experiments would have to wait until I could pack it all up and go back to Gwinnett county to fix. Then it dawned on me that I could use the RealVNC connection to my shack computer to re-program the firewall remotely.

Programming the router was not simple. I used the IP Allocation mode of Default Server to direct all incoming traffic to the Radio unit IP address. That worked! I was able to connect and control the station.

This configuration worried me. RemoteRig uses four UDP ports, plus TCP port 80 for the web server configuration and port 23 for telnet configuration. Having those TCP ports open on the public internet seemed like a bad idea. A single password protected access, which seemed to invite hacking.

Instead, I wanted to pass the traffic on the four UDP ports and block everything else. This was accomplished by setting up four custom "gaming" services for each UDP port. I then assigned these services to the RemoteRig Radio IP address. Bingo.

Operation

Operation is pretty straightforward, even though the RemoteRig manual isn't. To activate the system, you simply turn the Control K3 on. Within 20-30 seconds, the devices connect across the Internet, the remote K3 is turned on and the Control K3 goes into TERM mode, and audio starts streaming into the Control unit. All of the knobs, buttons and indicators on the Control K3 operate the remote K3. 

When you are finished, you turn the Control K3 off, and the remote K3 also turns off. If you happen to lose your internet connection, the remote K3 turns off in about a minute. 

During my experiments, I was able to confirm operation of WSJT-X using the remote shack computer. I've also been able to transmit CW, using the paddle check on the Control unit. So far, though, I haven't figured out how to transmit voice signals. Most likely, I have another cable or configuration problem. 

Limitations

The system has a few rough spots. The audio volume is controlled from the Control K3 volume control. Certain operations stop the audio stream -- switching into or out of SUB receiver mode, or into or out of DIVersity reception. Moving the volume control brings the audio stream back. 

In my set up, the audio occasionally has small drop-outs, perhaps when a UDP packet fails to arrive in time. For this reason, I would not recommend using RTTY across the audio connection. One can operate a remote computer to run RTTY, just as I do for FT8. There may be a configuration option to help this.

Next Steps

While I can operate my Gwinnett K3 remotely now, I need to automate other parts of the station. I cannot change antennas, rotate rotators or switch the K9AY direction. I'm working on solving those problems.

Update: Sad News

Unfortunately, about two weeks after I started writing this article, my Control unit fails to power up. I apply power, but the PWR LED does not come on. I've tried with two different power supplies, no luck. RemoteRig support indicates this could be a failure of the CPU. Sadly, they don't offer repairs in the USA, and will have no replacement units available until May, 2023. 

In the meantime, I'm back to Remote Operation - Level 0.

Cable Management for Desktop Shelves

Cable management trays
added to back of desktop
selves.

Now that my station desktop is on wheels and has a set of nice shelves, I wondered might be done about the rats nest of wires hanging down from the back of the desk. Some kind of cable management system was needed.

These systems can be expensive. I found a solution on Amazon.com that worked pretty well. It is a kit of eight cable raceway trays about 15" long, 1.5" wide and just under 1" tall. All for just about $20.

These worked well with my desktop shelves. Three cable trays fit neatly on the back of the shelves just under the copper pipe ground bus bar. I mounted them using three short wood screws on each tray.

The tops of the trays either slide or snap off. The fingers on the sides are easily displaced to insert wires of just about any size. In some cases, cables are routed in the trays from one end of the shelves to the other.

From the picture, there are still a lot of wires, but it is neater and more manageable than before. Many of those are antenna coax or power connections. The antenna coax will be moving to the back wall of the basement once the Single-Point Ground (SPG) panel is in place. 

I also improved the bonding between units. I'm using 1/2" tinned copper braid, a fork lug and a cable clamp around the 1/2" copper tube grounding bus. This creates a low-impedance connection between the equipment and the station ground. In a few cases, I had to drill a hole and add some #6 screws and nuts to make the connection.

The best part is, I still have five left-over cable management trays to use elsewhere.